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AZ Inline Static Mixer

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Inline Static Mixers – Plug-Free Mixing Element – Generating merging vortices for uniform dispersion and mixing.

The AZ Inline Static Mixer is a new and novel geometrical approach in boundary layer control for motionless mixing.  The AZ mixing element configuration has two extended lobes.  The cross-sectional area of the AZ mixing element is slightly less than the internal diameter of the tubing size.  The large cross-sectional area will generate strong streamwise vortices with a minimum of pressure loss.  The AZ Inline Static Mixer will accommodate variable flow rates without compromising the mixing effectiveness.

In operation, the liquid or slurry entering the AZ mixing element is a smooth transition from laminar to turbulent flow.  The flow stream is converted into an axial and radial flow pattern providing strong vortice structures.  The radial flow issuing from the lobes will interact with the axial flow generating intense turbulence.  The downstream vortices will overlap each other providing increased entrainment, uniform mixing and dispersion of two or more liquids in a short distance.

The Model AZ series in Motionless Mixers without mixing element baffles that create back-pressure and plugging. Utilizing the pressurized energy in the production pipeline.

  • Blend two or more liquid streams
  • Emulsify oils
  • Entrain gases in liquids

AZ Inline Static Mixer Benefits:

  • Increase in mixing efficiency
  • Increase in blendability – optimized blending process
  • Smooth transition from laminar to turbulent flow
  • No tabs, baffles or plate obstruction to cause severe pressure drop
  • Non – clogging design – no obstruction in the flow pathway
  • Injection options and sample points
  • Minimum space requirement
  • Simple installation
  • No moving parts

Applications:

  • Adhesives
  • Coatings & Paints
  • Cosmetics
  • Food
  • Detergents & Surfactants
  • Oil Blending
  • Solids Suspension

Please contact our sales team to learn more about our AZ Inline Static Mixer and our Pilot Study Program.


Patent No. 8,622,715

 


Fig. 1 AZ Inline Static Mixer – Model C-ISM-3-S-01
Fig. 2 Illustrates uniform mixture from motive feed inlet. Model C-ISM-3-S-01

  

   

Photos

   

Drawings

Please click on the corresponding links below to view a PDF file of our Inline Static Mixer Customer Projects:

UNIQ-PRJ1-01 1.5″ Inline Static Mixer
WRGT-PRJ2-01 1.5″ Inline Static Mixer, Sanitary
WRGT-PRJ1-01 2″ Inline Static Mixer, Sanitary
CM-PRJ1-01 4″ Inline Static Mixer
URNZ-PRJ2-01 6″ Inline Static Mixer
ABKS-PRJ1-01 6″ Lateral Inline Static Mixer

To learn how our systems can lower your costs and improve the quality of your products, contact us for more information!

  

Applications

Below are some common applications with which we have achieved optimal results.  This is not an inclusive list, so if you do not see your specific ingredient listed below, please let us know and we will be glad to discuss it further.  Contact Us!

A – F G – Pol Pot – Z
Ammonium Acetate Gelatines Potassium Acetates
Ammonium Silicate Gluten Potassium Aluminum Silicate
Anti-caking Agents Glycerol Protein Powders
Anti-foaming Agents Gravies Resins
Barley Flour Guar Gum Sodium Acetate
Bentonite Gum Arabic Sodium Aluminum Phosphate
Biopolymers Hard-to-mix Ingredients SCMC (Sodium Carboxymethylcellulose)
Calcium Bisulfate HEC (Hydroxy Ethyl Cellulose) Sodium Citrates
Calcium Carbonates HEMC (Hydroxy Ethyl Methyl Cellulose) Sodium Gluconate
Calcium Citrates Hydrocolloids Sorbitan (Emulsifier)
Calcium Formate Hydroxypropyl Cellulose Sulfuric Acid
CMC (Carboxymethylcellulose) Lime Starches
Carrageenan (Polysaccharides) Magnesium Sugar and Sugar Substitutes
Caropol Magnesium Stearate Tara Gum
Citric Acid Milk Powder Talc
Clays Mineral Salts Thickeners
EDTA Oils and Fats Vegetable Gums
Emulsifiers Pectins Wheat Flour
Flavours Polymers Xanthan Gum
Flocculants Polysorbates (Emulsifiers) Zinc Acetate

   

Performance

Please click on the corresponding link below to access a PDF file of our AZ Inline Static Mixer Performance Chart, sizes (1″) to (3″).

1.0 INCH TO 3.0 INCH: AZ Inline Static Mixer Performance Chart

To learn how our products can lower your costs and improve the quality of your products, contact us for more information!

CONTACTS

Phone: (713) 688-2008
Fax: (713) 688-2993
Email: sales@cccmix.com

OFFICE ADDRESS

1234 North Post Oak Road, Suite 100 Houston, TX 77055

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